fix(ci): retry a reconcile this deploy's own control-plane restart cancelled - #3479
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…ncelled A change to the Flux control plane restarts source-controller and kustomize-controller — the two components the deploy's reconcile runs through. source-controller returns before its artifact is rebuilt, so every Kustomization transiently reports ArtifactFailed, and terminating kustomize-controller cancels the in-flight health checks. The single-shot reconcile then failed over a cluster that converged correctly moments later: platform#3459's merge-queue deploy failed in 40s while every Kustomization reached Ready shortly afterwards. Route the deploy composite through a wrapper that grants exactly one further attempt, and only on positive evidence that this deploy restarted the control plane (a Deployment generation that advanced across the reconcile), after waiting that rollout out. A reconcile that succeeds is never retried, and a failure with no control-plane restart still fails on the first attempt, so the deploy continues to require a successful reconcile in every case. The two existing tests that anchored on the deploy composite's bare reconcile line move to the wrapper; the DR workflow still calls the bare command and its anchors are unchanged. Fixes #3478 Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
Reading the control-plane generations must not add a failure mode the deploy did not have before. Under `set -e` an unreadable snapshot aborted the wrapper before the reconcile ran at all, so a transient kubectl error would have failed a deploy that previously succeeded. Tolerate an unreadable snapshot and fail closed onto the original behaviour: the reconcile still runs, and without two readable snapshots there is no restart evidence, so no retry is granted. The added case isolates the asymmetric shape — first snapshot readable, second not — because two empty snapshots compare equal and are already caught by the equality check. Ablating the emptiness guard leaves that case the only failure, confirming it is load-bearing rather than vacuous. Part of #3478 Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
TestDeployActionClusterLifecycleUsesSOPSAuthButPublishKeepsActionsToken anchors the deploy composite's reconcile section by its run line, which this branch rewired to the wrapper. The assertion it guards is unchanged — that the reconcile step carries no GHCR_TOKEN while publish keeps the Actions token — so only the anchor moves. The DR workflow and the DR runbook still invoke the bare command, and both of those anchors are deliberately left alone. Part of #3478 Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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📝 WalkthroughWalkthroughThe production deploy now calls Merge Risk: 🟡 Moderate · up to The production deploy gate now retries after detecting a control-plane restart, but the current implementation can retry a genuine failure when one generation query fails and can hang indefinitely while collecting restart evidence if the API is unavailable. These bounded but concrete correctness and availability risks should be fixed before merging. 🚥 Pre-merge checks | ✅ 4 | ❌ 1❌ Failed checks (1 warning)
✅ Passed checks (4 passed)
Full details: Linked Issues checkExplanation The changes satisfy issue Full details: Docstring CoverageExplanation Docstring coverage is 12.50% which is insufficient. The required threshold is 80.00%. Docstring coverage is scoped to functions touched by this diff. Analyzed 8 functions across 5 files. (3 skipped: 3 unsupported.) Thanks for using CodeRabbit! It's free for OSS, and your support helps us grow. If you like it, consider giving us a shout-out. Comment |
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In @.github/actions/deploy-prod/action.yml:
- Line 244: Update both kubectl get deploy snapshot invocations in
reconcile-flux-workloads.sh to include a finite --request-timeout value,
covering the pre-reconciliation and post-failure snapshots while preserving the
existing reconciliation flow.
In `@scripts/reconcile-flux-workloads.sh`:
- Around line 51-57: Update the generation-query block in
scripts/reconcile-flux-workloads.sh so each kubectl_prod get deploy command’s
exit status is captured and checked before combining its output. Return failure
immediately when either the labelled Deployment query or the operator_deployment
query fails, preserving the complete snapshot only when both succeed.
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📒 Files selected for processing (8)
.github/actions/deploy-prod/action.yml.github/workflows/ci.yamlAGENTS.mdscripts/reconcile-flux-workloads.shscripts/tests/refresh-flux-ghcr-auth/contracts_test.goscripts/tests/test-cilium-homogeneous-devices-autoscaler-gate.shscripts/tests/test-cilium-homogeneous-devices-flux-wait.shscripts/tests/test-flux-reconcile-control-plane-restart.sh
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📜 Review details
🧰 Additional context used
🧠 Learnings (3)
📓 Common learnings
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: Always reference these instructions first; fall back to search or ad-hoc commands only when you hit something that does not match what is written here.
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: Static validation only — never run a cluster for maintenance.
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: NEVER decrypt into the session.
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: Never run a cluster
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: Never force-push a branch to achieve this.
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: Never force-cancel this workflow
Learnt from: CR
Repo: devantler-tech/platform
Timestamp: 2026-08-30T09:27:08.588Z
Learning: Land new behaviour **off**, validate it, then flip it on
📚 Learning: 2026-08-11T12:41:28.242Z
Learnt from: devantler
Repo: devantler-tech/platform PR: 3082
File: k8s/bases/infrastructure/controllers/coroot/cron-job-cnpg-degraded-alert.yaml:113-120
Timestamp: 2026-08-11T12:41:28.242Z
Learning: When changing behavior in Kubernetes manifests or related documentation, review comments and documentation in YAML/YML and Markdown files for statements describing the previous behavior. Update every stale statement in the same change so the repository’s explanatory text remains consistent with the implementation.
Applied to files:
AGENTS.md
📚 Learning: 2026-08-10T13:01:12.782Z
Learnt from: devantler
Repo: devantler-tech/platform PR: 3057
File: .github/workflows/ci.yaml:622-659
Timestamp: 2026-08-10T13:01:12.782Z
Learning: Repository shell tests and scripts must remain compatible with macOS Bash 3.2. Do not use Bash 4+ features such as `mapfile`; use portable constructs, such as a `while IFS= read -r` loop, instead.
Applied to files:
scripts/tests/test-flux-reconcile-control-plane-restart.shscripts/reconcile-flux-workloads.sh
🪛 ast-grep (0.45.2)
scripts/tests/test-flux-reconcile-control-plane-restart.sh
[warning] 95-95: set +e (or set +o errexit) disables the shell's errexit option, so the script keeps running after a command fails. This masks failures of security-critical operations (downloads, signature/checksum verification, permission changes, cleanup of secrets), letting the script proceed with a bad or insecure state. Leave errexit enabled (set -e / set -euo pipefail), or handle failures explicitly with if/|| and an explicit exit instead of globally turning off failure detection.
Context: set +e
Note: [CWE-754] Improper Check for Unusual or Exceptional Conditions.
(set-plus-e-error-masking-bash)
scripts/reconcile-flux-workloads.sh
[warning] 84-84: set +e (or set +o errexit) disables the shell's errexit option, so the script keeps running after a command fails. This masks failures of security-critical operations (downloads, signature/checksum verification, permission changes, cleanup of secrets), letting the script proceed with a bad or insecure state. Leave errexit enabled (set -e / set -euo pipefail), or handle failures explicitly with if/|| and an explicit exit instead of globally turning off failure detection.
Context: set +e
Note: [CWE-754] Improper Check for Unusual or Exceptional Conditions.
(set-plus-e-error-masking-bash)
🔇 Additional comments (4)
.github/workflows/ci.yaml (2)
266-269: LGTM!
850-856: LGTM!scripts/tests/refresh-flux-ghcr-auth/contracts_test.go (1)
145-152: LGTM!scripts/tests/test-cilium-homogeneous-devices-autoscaler-gate.sh (1)
35-37: LGTM!
Grouping the two kubectl queries and piping the group reported only the pipeline's status, so a failed labelled query was masked by a successful flux-operator query. The snapshot then came back non-empty but partial, which compares unequal to a complete one and buys a retry no restart evidence supports — and it slipped past the emptiness guard that was supposed to make the unreadable case fail closed. Each query is now captured and checked separately, and both bound their read: kubectl's --request-timeout defaults to 0, meaning wait forever, and these snapshots run exactly when this deploy may be restarting the API server's clients, so an unbounded read would hang the deploy instead of failing it. The new partial-snapshot case fails against the previous script with "a partial second snapshot must not buy a free retry" and passes with this one; both timeout assertions were ablated individually and each fired.
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Reviewed commit: 37b37f3056
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Flux can observe the newly published revision before the reconcile step runs, so a control-plane rollout may already have advanced the generation by the time the wrapper takes its own "before" snapshot. Both snapshots then match, and the cancellation this deploy inflicted on itself is reported as a genuine failure - the outage the wrapper exists to prevent. Capture the baseline before the mutable tag is published, from the same producer so the comparison stays textual, and fall back to the in-wrapper read when it is unavailable. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
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CodeRabbit was requested first at this head and refused ( Codex raised the P1 this head fixes, so it is the right lane to confirm it. @codex review |
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Codex Review: Didn't find any major issues. 🎉 Reviewed commit: ℹ️ About Codex in GitHubYour team has set up Codex to review pull requests in this repo. Reviews are triggered when you
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Readiness at Programmatically tested. The pre-publish-baseline case is RED against the previous script ( One ablation initially did not fire: my first wiring assertion counted references to Reviewed. Tried and evaluated as a user. Ran the new
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Motivation
A deploy that changes the Flux control plane fails over a cluster that is actually fine.
Changing the Flux controllers restarts them — and they are the same components the deploy's own readiness check runs through. The check sees them mid-restart, calls the deploy a failure, and the merge queue evicts the PR. The cluster converges correctly a minute later.
This happened to #3459 this morning: the deploy failed in 40 seconds, the change was reverted, and every Kustomization was healthy shortly afterwards. It is structural rather than flaky, so retrying the same PR reproduces it — which makes control-plane changes effectively unlandable through the normal gate, and those are exactly the changes that carry the cluster's hardening work.
What
The deploy now reconciles through a wrapper that allows one extra attempt, and only when it can show that this deploy restarted the control plane.
The deploy still requires a successful reconcile in every case; what changes is that a failure the deploy inflicted on itself is no longer reported as a workload failure.
Both directions are pinned by tests, including the negative one — a genuine failure must still fail. The disaster-recovery path is deliberately untouched.
Fixes #3478